Ground Stabilisation

HB Tunnelling provides specialist ground stabilisation and resin injection services to strengthen weak soils, improve load-bearing performance, and support infrastructure, rail, brownfield, shaft, tunnelling and structural improvement projects with minimal disruption.

Ground Stabilisation & Resin Injection Services

At HB Tunnelling, we specialise in ground stabilisation using advanced resin injection technology to strengthen weak or loose subsoils, creating a cohesive and stable ground mass without the need for costly excavation.

This method is ideal for improving ground conditions across a wide range of applications, including roads, pathways, concrete slabs, rail tracks, embankments, shafts, voids and below-ground infrastructure. It is also highly effective for brownfield redevelopment and environmentally sensitive sites where minimal disruption is essential.

Ground stabilisation offers a cost-effective, fast, and efficient solution. By treating the ground in situ, there is no need for excavation, waste removal, or material disposal, making it particularly suitable for constrained or contaminated sites. The low-viscosity resin penetrates deeply into soil voids and pore structures that traditional grouts cannot reach, delivering long-lasting stability and improved load-bearing performance.

Advantages of Resin Injection

-No Dewatering Required: Works effectively in wet or dry soils.

-Compact & Mobile Equipment: Access tight spaces easily, even through doorways.

-Quick Curing Resin: Adjust reaction times with accelerators for precise results.

-Durable & Water Resistant: Resin remains stable and hydrophobic once cured.

-Safe Low-Pressure Injection: Minimises risk of soil fracture and protects nearby structures.

– Lightweight Foaming Action: Reduces volume and weight of injected material.

-Low Impact: Reduced excavation, waste removal and disruption compared with traditional replacement methods.

Precision Resin Injection

How It Works:

Ø Controlled Low-Pressure Injection: Resin is injected into the ground via specialist lances, allowing deep penetration without soil disruption.

Ø Precise Reaction & Expansion: Resin reacts at a pre-determined set and expansion rate, forming a uniform, stabilised sub-base.

Ø Supports Foundations: Cohesive ground improves load-bearing capacity and allows underpinning or foundations to be installed where needed.

Specialist Techniques:

Ø Deep Lance Installation: Injection lances reach depths up to 12 metres with our specialist installation method.

Ø Uniform Resin Placement: Controlled lance extraction technology ensures consistent fill and cohesive soil improvement.

Ø Advanced Surveys: Ground Penetrating Radar (GPR) and ground stiffness surveys confirm correct resin placement and performance.

Quality Assurance:

Ø Strict monitoring of temperature, volume, and resin batch numbers ensures every project meets the highest standards.

Grouting

Grouting is a proven method used to seal, stabilise, and rehabilitate underground pipelines and surrounding ground conditions. By injecting specialised grout materials into pipelines, joints, voids, or the surrounding soil, we enhance structural integrity, prevent leaks, and extend the lifespan of pipeline systems.

Our grouting services can support segmental shafts, tunnelling works, redundant pipeline filling, void filling and ground stabilisation. Our grouting services normally consist of filling redundant pipelines with a grout material, or for general void filling and stabilisation works.    

Viaducts / bridge abutments / run-off slabs

Large & Small cavities

Tunnels/Underpass

Monumental buildings

Mineshafts

Quay walls / sea walls / waterfronts.

Sewage pipes – inactivated sewage systems

Pipelines water, gas, fire suppression systems

Recovery fillings / renovation

Grouting and correcting subsided floors

 

HBT installs a range of products ranging from OPC, Bentonite & our exclusive HBT Voidfill & bespoke mix

What is HBT Voidfill?

HBT Voidfill is a multi-purpose, super-lightweight engineering filler grout formed from a unique pre-expanded resin. It is produced on-site from a liquid base, with the raw materials generating many times their own volume thus avoiding numerous deliveries to site which can be pumped, poured or injected.    

The resin is turned into foam, on site, by adding water and compressed air. Because the product is environmentally friendly, non-combustible, rot proof and resistant to inorganic solvents, it’s a completely safe installation process. Ensuring the tank is completely filled is vital because any voids can pose the threat of flammable gases building up.                                                                                                                  

-Environmentally friendly and is an inert product

-Water-based resin

-No effect on global warming

-No effect on groundwater

-Non-flammable

-Recyclable and/or compostable under specific composting circumstances (high temp & bacteria)

-Mechanically relatively easily removable and reusable in agricultural applications. (Resins Agro BV)

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Case Studies

Design in Action: View Our Project Outcomes

Our design solutions are proven in the field. Review case studies where early engagement and expert design saved time, reduced cost, and ensured seamless constructability for complex infrastructure.

Bessacarr – Caisson Shafts & Augerbore

HBT undertook the design & build of the foul & storm pump stations & manholes to adoptable standards in accordance with Yorkshire Water requirements.

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A63 Hull – Augerboring

HB Tunnelling supported Balfour Beatty by installing a drainage pipe from the new underpass at the modified Mytongate Junction, linking it to the pump station shaft.

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Appleby Lodge – Guided Auger Boring

HB Tunnelling was approached by United Living Energy Ltd (ULEL) to help resolve a potential service clash during the installation of the Appleby Lodge Gas Pipeline.

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Enquire About ECI & Consultancy Works

Ready to leverage the ECI advantage? Reach out to our certified CRE/CEM specialists to discuss your project’s early design, risk mitigation strategy, and cost optimisation. Use the form below to initiate an immediate, certified consultation.

Email Us Direct: enquiries@hbtunnelling.co.uk

Call us on: 0845 388 3325