Box Jacking

HB Tunnelling provides specialist box jacking design and construction services for tunnels, culverts, underpasses, and underground infrastructure crossings beneath roads, railways, and embankments using safe, low-disruption trenchless construction methods.

Box Jacking Services for Rail, Road & Infrastructure Crossings

The box jacking technique is widely used where surface disruption must be minimised and environmental impact carefully controlled. As a trenchless construction method, Box Jacking is particularly suited to projects in sensitive environmental areas or locations where traffic and rail operations must remain fully operational, including road and railway underpasses, box culverts and drainage structures, pedestrian and utility tunnels, and infrastructure crossings beneath embankments.

Design and Engineering

Every Box Jacking project is unique. The shape, size, and structural requirements of each box vary depending on site conditions, loading requirements, and ground characteristics. For this reason, the design stage is critical to ensure safety, durability, and precision during installation. We provide a fully integrated service, including:

Key Consultancy Services

Design inputs should include settlement assessment, jacking forces, temporary works, shield design and construction sequencing.

Design and Fabrication of Bespoke Tunnelling Shields

Bespoke shields are designed to suit box geometry, ground conditions, jacking loads and the required installation methodology.

Development of Anti-drag and Friction-reduction Systems

Ground Settlement and Structural Design Calculations

Settlement and structural calculations are developed to manage risk to railways, roads, utilities, embankments and adjacent structures.

Installation of Custom-built Tunnel and Culvert Structures

HBT can support both design and construction of custom box structures, including installation planning, temporary works and jacking operations.

Why Choose Us?

All HBT operatives are fully trained in confined-space entry procedures, including the use of breathing apparatus where required, ensuring box jacking and underground construction works are carried out safely and in full compliance with industry standards. 

-Experienced shaft and tunnelling contractor

-Experienced geotechnical and design engineering team

-Proven track record on complex deep excavation & tunnelling projects

-In-house design and construction capability

-Strong safety culture and compliance with UK and European standards

Reliable project delivery with minimal disruption to surrounding structures

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Case Studies

Design in Action: View Our Project Outcomes

Our design solutions are proven in the field. Review case studies where early engagement and expert design saved time, reduced cost, and ensured seamless constructability for complex infrastructure.

Bessacarr – Caisson Shafts & Augerbore

HBT undertook the design & build of the foul & storm pump stations & manholes to adoptable standards in accordance with Yorkshire Water requirements.

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A63 Hull – Augerboring

HB Tunnelling supported Balfour Beatty by installing a drainage pipe from the new underpass at the modified Mytongate Junction, linking it to the pump station shaft.

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Appleby Lodge – Guided Auger Boring

HB Tunnelling was approached by United Living Energy Ltd (ULEL) to help resolve a potential service clash during the installation of the Appleby Lodge Gas Pipeline.

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Enquire About ECI & Consultancy Works

Ready to leverage the ECI advantage? Reach out to our certified CRE/CEM specialists to discuss your project’s early design, risk mitigation strategy, and cost optimisation. Use the form below to initiate an immediate, certified consultation.

Email Us Direct: enquiries@hbtunnelling.co.uk

Call us on: 0845 388 3325